Ukuvela Kwabakhiqizi Bamathuluzi E-Carbide Abangajwayelekile: Ukujaha Amaphupho Njengezinqola

I-Zhu Zhou - idolobha elake laziwa ngokuthi "idolobha elilethwe izitimela" - selidume kakhulu ngobuchule balo ezimbonini kanye negalelo lalo ekuthuthukiseni "izinsika ezintathu" zokukhiqiza i-Zhuzhou: i-carbide enosimende, ezokuthutha ngojantshi, kanye ne-aerospace.Phakathi nengxenye yekhulu edlule, uguquko lwaleli dolobha luye lwahlangana nesithombe somhlaba wonke se-Zhuzhou njengendawo yezimboni kanye nenqaba ye-carbide enosimende.

Idatha ibonisa ukuthi imboni ye-carbide enosimende ethuthukisiwe yase-Zhuzhou inkulu kakhulu ngokwesilinganiso sokukhiqiza nokuthengisa, amandla okusungula izinto ezintsha, nokuqashelwa komkhiqizo e-China.Iqoqo liqukethe amabhizinisi e-carbide ayi-279, abalwa ngaphezu kwengxenye eyodwa kwezintathu yenani eliphelele lamabhizinisi embonini ezweni lonke.Ngo-2021, inani eliphumayo le-carbide enosimende lafinyelela kuma-yuan ayizigidi eziyizinkulungwane ezingama-38.5, okubalelwa ku-42.1% yenani eliphelele likazwelonke, imboni ye-CNC blade ibalwa ngama-76%, imboni yezinduku ibalwa ngama-21%, kanye nemboni ye-alloy elinganiselwa ku-51%. .Ngaphezu kwalokho, iqoqo libe negalelo ekwakhiweni kwamazinga omhlaba, kazwelonke, kanye nezimboni, okubalelwa ku-60% wengqikithi.Njengamanje, iZhuzhou isiyisizinda esikhulu kunazo zonke sokukhiqiza i-carbide enosimende e-Asia kanye nesizinda sikazwelonke sezinto ezingavamile zensimbi.Ikleliswe kuqala e-Asia naphakathi kwabaphezulu emhlabeni jikelele, ithwele umgomo wokwakha iqoqo lezimboni elisezingeni likazwelonke lezinto ezithuthukisiwe ze-carbide ezinosimende.

Ngemuva kwalezi zimpumelelo ezimangalisayo kanye nemibono emihle, imizamo kanye nokuthuthukiswa kwemishini yawo wonke amabhizinisi ase-Zhuzhou kudlala indima ebalulekile.Thatha i-Zhuzhou Huanxin Cemented Carbide Tools Co., Ltd. (ebizwa ngokuthi i-Zhuzhou Huanxin) njengesibonelo.Ngemva kokusebenzisa imishini yokugaya efanelekile, baye bathuthuka ngokushesha ebhizinisini lamathuluzi e-carbide engasindisiwe.UMnu. Wen Wuneng, usihlalo wale nkampani, akakwazanga ukuzibamba wancoma i-ANCA ngokuyivulela umbono omusha engxoxweni.

Ukuhlela kabusha nokuqalisa imizamo emisha

I-carbide enosimende, eyenziwe nge-tungsten (insimbi enendawo ephakeme kakhulu yokuncibilika eMhlabeni), isetshenziswa kabanzi emkhakheni wezimboni ngenxa yokuqina kwayo okuphezulu nokumelana nokugqokwa okuhle kakhulu.Njengesizinda semboni ye-carbide esaziwayo emhlabeni wonke, i-Zhuzhou isungule uhlelo oluphelele lwechungechunge lwezimboni, kusukela ezimayini zensimbi ye-tungsten ekhuphuka nomfula kanye nokuncibilikisa kuya ekucubungulweni kwamathuluzi aphakathi nendawo, ukukhiqizwa komkhiqizo osekupheleni komfula, kanye nokugaywa kabusha kwezinsiza.Ukuze kuzuzwe iphethini enjalo yezimboni, ukuphela kokukhiqiza ochungechungeni lwezimboni kuyisixhumanisi esibalulekile.

I-Zhuzhou Huanxin, njengomkhiqizi omdala ophethwe nguhulumeni wamathuluzi e-carbide enosimende, yasungulwa ngo-1986 ngokutshalwa kwezimali okuhlanganyelwe yi-Zhuzhou Cemented Carbide Group kanye neSouth China Industrial Group.Isebenza ngokukhethekile ekukhiqizeni amathuluzi e-carbide ayindilinga angajwayelekile futhi angajwayelekile futhi yakha ithuluzi lokuqala elikhiqizwe ekhaya le-carbide - i-carbide helical milling cutter enosimende."Ekuqaleni kokusungulwa kwenkampani, imboni ye-carbide enosimende ayizange iphumelele njengamanje. Ngaleso sikhathi, sahlanganisa izinzuzo zezinhlangothi zombili - sisebenzisa izinto ze-carbide ezinosimende ezivela e-Zhuzhou Cemented Carbide Group, ezihlangene nezinzuzo zokucubungula. weSouth China Industrial Company, ukukhiqiza amathuluzi okusekelwa kwezindiza,” kukhumbula uMnu. Wen Wuneng.

Ngo-2006, ngokujula okuphelele kwezinguquko zezinkampani zikahulumeni ezagqugquzelwa yiKhomishana Yokulawulwa Kwezimpahla Zombuso, uZhuzhou Huanxin naye waletha uguquko ekuthuthukisweni kwayo - yahlelwa kabusha yaba inkampani engaphansi elawulwa yiZhuzhou Cemented Carbide. Iqembu futhi lahlelwa kabusha ngokugcwele njengebhizinisi elizimele elihlangene nesitoko ngo-2009. "Uguquko lwasidalela amathuba amasha," kukhumbula uMnu. Wen Wuneng."Ngaphambi kokuhlelwa kabusha, kwakubonakala ukuthi imishini yethu yokucubungula yayingakwazi ukuhambisana nezimpawu zentuthuko. Kodwa-ke, sasihlale sinaka ubuchwepheshe bokugaya, ikakhulukazi sifuna ama-grinders asebenza kahle kakhulu ekucubunguleni amathuluzi e-carbide angajwayelekile. Kamuva , sifunde ngemishini yokugaya evelele kwabanye ontanga e-Changzhou."

Kwakungaleso sikhathi lapho umbono wekhono le-ANCA lokusingatha ukugaywa kwamathuluzi e-carbide engasindisiwe wawusuvele wakheka engqondweni kaMnu. Wen Wuneng.

Kusukela ku-1 kuya ku-22, ukwandisa ukutshalwa kwezimali ku-ANCA minyaka yonke

Ngo-2009, uZhuzhou Huanxin wathola i-oda lokukhiqizwa kwamathuluzi e-carbide enosimende ukuze asekele ukuhamba kwezindiza."Ngaleso sikhathi, amathuluzi omshini we-CNC ayesedumile, futhi amathuluzi akhiqizwa ngomshini we-CNC ayebukeka emuhle kakhulu. Phakathi naleso sikhathi, sisasebenzisa izindlela zendabuko, futhi imiphumela nokubukeka kwakunganelisi."Ukuthuthukisa imishini kuye kwaphuthuma.

Ngokushesha, uZhuzhou Huanxin wathola umuntu ophethe i-ANCA embukisweni waseBeijing futhi wathenga umshini wabo wokuqala wokugaya we-ANCA - i-ANCA TX7 Linear."Ngesikhathi sithenga okokuqala, sangabaza ukuthi hlobo luni lwethuluzi lomshini oluzofaneleka kakhulu. I-TX7 Linear, njengomshini wokugaya osezingeni eliphezulu we-ANCA, inezinhlobonhlobo zezinhlelo zokusebenza futhi ingakwazi ukuphatha kalula ubude obuhlukahlukene. amathuluzi."Imvamisa, amathuluzi ethu ezimboni zezindiza nezikhali (abasiki bemishini, imishini yokubhoboza) aphelile.Φ20 ububanzi futhi ngaphakathi kwebanga lika-120-150mm ubude, kanti ezinye izinsimbi zifinyelela ku-180mm ubude."Ngaleso sikhathi, amathuluzi esiwakhiqize sisebenzisa amasu endabuko ayengenakho ukubukeka okukhangayo, futhi asikwazanga ukulawula kahle ama-engeli angaphambili nangemuva."

UMnu. Wen Wuneng usakhumbula ukuthi i-ANCA TX7 Linear yokuqala yakhiqiza amathuluzi e-carbide anosimende akhethekile (Φ18,ΦAma-milling cutters angama-20) ezinkampanini zaseChengfei naseGuifei.Lapho ifakwa ekukhiqizweni okusemthethweni okokuqala ngqa, kwaba nomcimbi wokugubha."Sisaligcinile ithuluzi lokuqala le-carbide esilikhiqizile ngaleso sikhathi."Kamuva, basabalalisa amathuluzi akhiqizwe i-ANCA TX7 Linear kumakhasimende abo futhi bathola ukunconywa okukhulu okukhulu."Bekumele uthenge le mishini kusenesikhathi."Lapho i-Guizhou Aviation Company ibona ukuthuthuka emandleni ethu okucubungula, yanyusa ngokushesha umthamo wayo woku-oda.

Ngokuthuthuka okulethwe i-ANCA TX7 Linear ekukhiqizeni amathuluzi e-carbide engasindisiwe angajwayelekile ukuze asekelwe kwezokundiza, uZhuzhou Huanxin ungene esigabeni esisha sokuthuthuka."Umthamo woku-oda uqhubekile nokukhula, futhi kungakapheli iminyaka emibili, saphinde sathola ama-oda avela kwezinye izimboni ezifana ne-hydraulic, compressors, nokunye. Kwabonakala ukuthi ukuthembela emshinini owodwa we-ANCA osebenza ngo-24/7 akwanele," kukhumbula uMnu. Wen Wuneng.

Isidingo esikhulayo sama-oda, kusukela emshinini wesibili, umshini wesithathu... kuze kufike emshinini we-XXth, kwenze uZhuzhou Huanxin ukuba athathe uhambo lwaminyaka yonke lwemishini eyengeziwe ye-ANCA.Ngo-2017, njengoba ibhizinisi lenkampani liqhubeka likhula lafinyelela ekukhiqizweni kwamathuluzi embonini ye-3C, bathenga imishini eyengeziwe engaphezu kwe-10."Kuze kube manje, sinemishini engu-22 ye-ANCA, futhi cishe yonke impahla etholakala enkampanini yi-ANCA."

Intuthuko ethuthukayo yemboni ye-3C iphinde yaveza ithuba lokuthi i-ANCA ingene ngokushesha emakethe yabasebenzisi baseShayina.Ngokusho kukaMnu. Zheng Chao, oyiMenenja Jikelele ye-ANCA e-Greater China, "Ngemuva kuka-2012, kancane kancane sabona ukuthi amakhasimende aseShayina abeka ukubaluleka okukhulayo kwikhwalithi yamathuluzi, ikakhulukazi ngokuthuthukiswa kwemboni ye-3C. Ngenkathi i-Apple ithuthukiswa kusukela esizukulwaneni sesithathu. esizukulwaneni sesine, ishiya ngokuphelele isikhwama sepulasitiki futhi ingena enkathini yamafreyimu e-aluminium alloy nangemuva Ngaleso sikhathi, isidingo samathuluzi nezimfuneko kuyo yonke imakethe zanda kakhulu.Ngaleso sikhathi, i-ANCA yathuthukisa amathuluzi emishini yochungechunge lwe-ANCA FX, asadumile, ikakhulukazi ukukhiqizwa kwamathuluzi embonini ye-3C.Eqinisweni, kusukela ngo-2008, i-ANCA yethule amathuluzi emishini angabizi kakhulu futhi anenzuzo ngentengo emakethe yaseShayina ukuze kuhlangatshezwane nezidingo zamakhasimende amaningi aseShayina ngokushesha okukhulu.Kodwa-ke, le mishini yayingafaneleki ngokuphelele ukukhiqizwa kwamathuluzi "ama-batch amancane, amakhulu".Ngakho-ke, uchungechunge lwe-ANCA FX, olulungele ukukhiqizwa kwamathuluzi amakhulu, lungene emakethe ngempumelelo.Ngemuva kuka-2014, uchungechunge lwathola ngokushesha isabelo semakethe esibalulekile emakethe yokucubungula amathuluzi emboni ye-3C e-China.

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Iphupho lesikhathi esizayo lamakhasimende angamathuluzi angajwayelekile

Ngokombono kaMnu. Wen Wuneng, izinto zokusebenza ze-ANCA zisebenza kahle kakhulu ezicini eziningi - zilungele amathuluzi angajwayelekile, isoftware esebenziseka kalula, ukwesekwa kwesevisi okuphelele, kanye nesivinini sokuphendula esisheshayo, phakathi kokunye.Ngokusekelwe kulwazi luka-Zhuzhou Huanxin lweminyaka engaphezu kweshumi, okokusebenza kwe-ANCA kungaphatha kalula ukucubungula kwamathuluzi okuyinkimbinkimbi okungajwayelekile okudingekayo emikhakheni efana nendiza, isiyolisa umoya, ama-compressor, nezingxenye ze-hydraulic.

"Sesibe sembonini yokukhiqiza amathuluzi iminyaka engaphezu kwengu-30, ehlanganisa amathuluzi 'ayinqaba' ahlukahlukene. Izinzuzo zesofthiwe ye-ANCA ziyabonakala - ukusebenza okulula nokuguquguquka okuqinile. Abaqhubi bethu bayayithanda futhi bayijwayele," kuchaza uMnu. Wen Wuneng , enikeza isibonelo.Uma umqhubi we-novice efunda kokubili isofthiwe ye-ANCA kanye nesofthiwe kwamanye amabhrendi ngesikhathi esisodwa, owokuqala angase adinge isonto elilodwa kuphela ukuze abe nekhono, kuyilapho okwedlule ngokuvamile kuthatha inyanga.Inzuzo isobala uma uqhathanisa lezi ezimbili.Ukwengeza, ama-opharetha ayamukela kakhulu isofthiwe yokusebenza ye-ANCA.Ikakhulukazi ekulingiseni amathuluzi angajwayelekile nezinye izinguquko, opharetha bangakwazi ukuzivumelanisa kalula nezinguquko ezihlukahlukene ngokusekelwa kwesofthiwe ye-ANCA, futhi ukusebenza kuvumelana nezimo kakhulu.

UZheng Chao wanezela, "Eqinisweni, kunomehluko omkhulu emibili ekucutshungulweni phakathi kwamathuluzi ajwayelekile namathuluzi angajwayelekile. Owokuqala ungahlelwa kalula futhi ucutshungulwe kusetshenziswa isoftware ejwayelekile cishe yanoma yimuphi umshini wokugaya, kanti owokugcina udinga ithuluzi lomshini ukuze ube nezinga elithile lokwenza ngokwezifiso kanye nezinhlelo ezithile ezisuselwe emidwebeni enikezwe ikhasimende."Kuhle ukusho ukuthi i-ANCA ingomunye wabakhiqizi abambalwa bemishini abathuthukisa ngokuzimela izinhlelo zokulawula ze-CNC.Banenye inkampani engudadewabo, i-ANCA MOTION, ebhekele ucwaningo, ukuthuthukiswa, nokuklama, bese ithimba lezicelo zenkampani yeqembu lihlela izinhlelo ezithuthukisiwe.Lokhu kwenza i-ANCA ikwazi ukuphendula ezidingweni ezithile zokuhlela zamakhasimende endawo aseShayina ngesikhathi esifanele.Mayelana nenkonzo, selokhu kwasungulwa iqembu eShayina ngo-2004, ngaphezu kuka-60% wethimba lamanje le-ANCA liqukethe onjiniyela abafaka izicelo kanye nabasebenzi bezinsizakalo, okubenza babe abalingani abathenjwayo besikhathi eside.

Njengenye yezinkampani zokuqala zikasimende zamathuluzi e-carbide ezweni, esezingeni eliphezulu embonini ehlukene, futhi ngaphezu kuka-90% wama-oda wamathuluzi engeyona ejwayelekile, iZhuzhou Huanxin iyachuma ezimbonini ezifana nezokundiza, izikhali, ama-compressor, ama-hydraulic, ujantshi. , futhi 3c.Imali engenile yokuthengisa yaminyaka yonke yamathuluzi e-carbide engasindisiwe inyuke isuka ezigidini eziyi-10 zamayuan ngaphambi kokuhlelwa kabusha yaya kumayuan ayizigidi ezingama-80 njengamanje, okukhombisa ukuthuthuka kwayo.Nokho, abagcini lapho.

Uma ebheka phambili, uMnu. Wen Wuneng uveze ukuthi inkampani izokwethula uchungechunge lwezinhlelo ezinkulu, ezihlanganisa nokukhulisa ifekthri kanye nokwandisa ibhizinisi libe ngamathuluzi ajwayelekile."Umthamo wemakethe wamathuluzi e-carbide engasindisiwe ongajwayelekile ungama-yuan ayizigidi eziyi-100-150, futhi sesivele sifinyelele ophahleni ngokuya ngokukhiqizwa kwethu kwamathuluzi angewona ajwayelekile. Ukuze sizuze umphumela omkhulu esikhathini esizayo, sidinga ukungena ukukhiqizwa kwamathuluzi ajwayelekile."Indlela elandelayo yentuthuko icacile - uZhuzhou Huanxin usephenduke uzakwethu oqeqeshiwe we-Zhuzhou Diamond Cutting Co., Ltd., futhi uzobakhiqizela amathuluzi angajwayelekile.Umgomo wesibili uwukwandisa izindawo zokutshalwa kwezimali, ukungena ngokuqhubekayo emakethe yamathuluzi evamile, futhi kwandiswe imishini yokugaya edingekayo.

Indaba yanamuhla iphelela lapha, kodwa indaba phakathi kukaZhuzhou Huanxin kanye ne-ANCA izoqhubeka esikhathini esizayo.Kusukela kumathuluzi e-carbide angajwayelekile ukuya kwajwayelekile, sikholwa ukuthi i-ANCA izoqhubeka nokuhlinzeka ngezixazululo zekhwalithi ephezulu.Ngokunikwa amandla okunjalo, masibheke phambili ekukhuleni kwesikhathi esizayo kweZhuzhou Huanxin.


Isikhathi sokuthumela: May-14-2024